FOR REC’s innovative solutions boost potential of aluminium scrap

The increasing consumption of resources and rapid technological change are contributing to a greater need for investment in advanced and material-specific recycling systems. 

One of the most valuable materials that can be recycled is aluminium. Indeed, thanks to its characteristics, aluminium is a circular material as it is capable of being recycled multiple times without losing its properties. Furthermore, the recycling process requires only 5% of the energy needed to produce it primarily, making it a convenient and attractive option.

More efficient recycling

FOR REC takes great care over regulations on environmental pollution, designing customised and high-performance machines for recycling aluminium and other materials.

These solutions treat the metal to obtain new resources for future processes. The plants are also specifically developed to reduce the volume of aluminium and select the most appropriate materials for reuse.

The line developed by FOR REC’s internal department has been designed to make the product ready for the furnace and is composed of two essential parts: Hammer mills – extremely powerful and fast processing, which allow the grinding of various materials; and a single shaft shredder – built with high quality steel and ideal for treating metals.

Hammer mill

FOR REC hammer mills have a sturdy structure, which make them very reliable, and are designed to ease access to parts that are subject to wear and tear, speeding up maintenance.

Main advantages:

• Hydraulic opening system for the upper cover
• Hydraulic lifting of the rotor when the upper cover is lifted
• Hydraulic opening for the discharge of foreign bodies
• Screen fixed by the upper cover
• Customisable hammers
• Adjustable cutting plates
• Cutting chamber with changeable armours made of anti-wear material
• Special anti-vibrators to reduce stress on the machine support frame
• Inverter for rotor revolution control

Single shaft shredder

Thanks to its enhanced structure and low-running rotor, the FOR REC single shaft shredder combines a traditional cutting system with a technology based on interchangeable plates equipped with a special shock absorber bearing that protects against breakdowns. Everything has been designed to ensure maximum reliability, fast maintenance and a considerable increase in production.

Main advantages:

• Special steel blade-holder shaft with surface heat hardening to reduce wear
• Belt transmission with chain gearbox in oil bath
• Interchangeable wear-proof selection screen for faster maintenance
• Spiral lateral seals for a safer working process
• Configurable blades for thickness and number of teeth

The systems designed and manufactured by FOR REC have multiple and customisable solutions depending on the material being treated (cast aluminium, UBC bales, loose or baled aluminium profiles). 

Many different systems have already been installed in Italy and around the world. Turkey represents the top market with around 10 in operation (single machines or complete lines).

For more about FOR REC aluminium recycling plants, visit: www.forrec.eu