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Smart detector analyses
blowing agent gases

URT Recycling Technology has

installed more than 50

refrigerator-dismantling facilities

worldwide including major

innovative lines in Poland and

China this year.

The plant engineering company from Karlstadt
in central Germany is an expert in the niche
WEEE market, not only as a result of many
years of experience but also through its con-
stant innovation.
Development and research in the field of plant
engineering is part of the daily routine for the
URT team. Principal research targets are the
reduction of opex and capex, increasing plant
availability, higher levels of automation and
plant monitoring. In order to remain techno-
logically up to date, URT participates in stan-
dardisation groups. While other plant con-
structors are moving into ever more fields of
business, URT concentrates on its core compe-
tence of designing and building plants for pro-
cessing electrical and electronic scrap. URT is
an expert in the following fields:

– Refrigerator recycling
– Small domestic appliance and IT recycling
– Large domestic appliance recycling
– Printed circuit board recycling
– Toner cartridge recycling
– LCD recycling
– CRT recycling
– Sorting of WEEE plastics

Global preSence
Despite the coronavirus crisis, URT has been
building four plants for recycling refrigerators
during 2020. Two of these are for treating
fridges containing volatile hydrocarbons
(VHCs) with online incineration of the blowing
agent pentane. The other two recover all types
of blowing agent. In total, URT has built more
than 50 refrigerator plants. To achieve continu-
ous success in this field, URT’s systems are
constantly undergoing further development
and its processes are adapted to the latest
regulations and standards.
Detecting gases
One of the new plants installed by URT in 2020
is a fridge recycling line at Polska Korporacja
Recyklingu in Lublin, Poland. Another has been
delivered to China. The Polish one, in which
only refrigerators containing the blowing
agent pentane (a VHC) are treated, has been
in operation since July. To ensure that only
fridges containing VHCs enter the system, URT
has developed a detection device integrated
into a robot that automatically analyses the
blowing agent gases in the doors and casings
of the end-of-life appliances.
The advantage of this selective and sustain-
able treatment is very low operational costs
with the risk of explosion reduced by air dilu-
tion. Because the plant requires no nitrogen to
ensure safe treatment of the fridges, opex is
dramatically reduced. Additionally, flammable
blowing agents are burned during the process
so the operator incurs no disposal costs for

these agents. A beneficial side effect is that
the energy generated during the incineration
of the blowing agents can heat the production
halls or deliver hot water in the summer. The
plant has a throughput of three tonnes per
hour.

HiGH air volume
The most flexible recycling solution is the com-
bined treatment of all kinds of fridges. Such a
plant enables the recovery of all types of blow-
ing agents and refrigerants and URT is current-
ly engineering and building one in Poland.
A very important detail of the plant is the
matrix degassing system, in which the polyure-
thane foam is degassed to the required
CENELEC standards. To recover all types of
blowing agents, URT has integrated an activat-
ed carbon adsorption system into the plant.
High air volume flows in the recycling plant
ensure that all the blowing agents released
from the polyurethane foams are collected.
In terms of operating costs, the plant is very
efficient and the low electrical connection
power contributes to this. In addition, the gas
treatment plant does not require any nitrogen
during its operations, which also saves operat-
ing costs. The system also separates the water
from the blowing agents. This reduces disposal
costs and the recovery rate (EN 50625) can
easily be evaluated.

Installation of the refrigerator disman-
tling line at the Zhejiang Shengtang
Environment recycling company in the
Chinese city of Hangzhou.

Inside the Zhejiang Shengtang Environment recycling plant.

U RT R e c y c l i n g Te c h n o l o g y ’s i n n o v a t i v e p o w e r

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